Services
Offered
1.
Preparation of Detailed Project Report for Sugar Plants, Power
Plants, Distillery, Etc., deals with the
following:
- Introduction
- The general
trend in the industry.
- Management
capacity to execute the project.
- Details of
the cane potential in the command area.
- Concept of
the project and technology.
- Discussion
in macro level about Plant configuration.
- Sizing of
equipment & machinery..
- Detailed
Technical specification of the Plant & Machineries.
- Preparing
the Plant Layout with different option suit the
management.
- Material
balance of the Plant.
- Flow chart
of the various processes during season & off-season
operations.
- Project
cost estimate and the budgetary offers received
- Preparing
the project schedule.
- Water
management.
- Manpower
Assessment and Training.
- Financial
Analysis.
- Recommendation.
- Consultant
Profile.
- Drawings
2.
Site Selection:
- Area
required for the proposed and future expansion.
- Condition
of Soils.
- Strata,
Vasthu Sasthra, Climatic Conditions.
- Wind
Directions, Proximity to Cane fields.
- Approach
roads, rails, power, water, telecommunication facilities &
nearest power station.
3. Feasibility
study for cane availability deals with the
following:
- Introduction
- Project
Site Location
- Site
Development
- Agriculture
- Sugarcane
- Area of
Operation
- Present
area under Sugar cane
- Varieties
- Productivity
- Irrigation
- Canal
- Dam/water
reservoir
- IP
Sets
- Soils
- Climatic
Factors
- Solar
Energy & Sugar Cane Productivity
- Energy
Crop
- Geographical Location &
Productivity of Sugar Cane
- Temperatures
- Wind
Velocity
- Pan
Evaporation
- Sunshine
- Rainfall –
Totals & Distribution
- Relative
Humidity
- Sugar Cane
Development Programme
- Main
objectives
- Plant
Protection Measures
- Cost
Reduction
- Conclusions
4. Project
Management:
- Approval of
drawings.
- Preparation
of project Completion Schedule for supply, erection and
commissioning.
- Periodical
review of the progress of equipment supplies.
- Carrying
out inspection of equipment at Supplier’s works.
- Stage
inspection of erection of equipment & machinery and guide the
project staff.
- Co–ordination of the
commissioning of the plant.
- Trouble
shooting till performance guarantee.
- To assist
the management staff to achieve the guaranteed
performance.
5. Feasibility
study of existing sugar plant for expansion &
modernization:
- To study
the whole plant & machinery with respect last 5 years
performance report.
- To prepare
detailed specification of each & every equipment section
wise.
- To evaluate
the capacity of each equipment & machinery.
- To short
list the equipments to be retained.
- To prepare
the list of latest & modern equipments to be added to suit the
capacity.
- Refurbishment of existing
machinery for the best performance.
- Preparation
of Equipment sizing.
- Preparation
of Equipment specifications.
- Preparation
of Equipment Layout.
- Discussion
with client about the philosophy of equipment.
- Preparation
of tender documents for floating enquiries for the supply
of equipment.
- Selection
of vendors.
- Selection
of contractors for erection & commissioning.
- Evaluation
of technical & commercial bid of the Vendors.
- Preparation
of specification for the Erection Contractors.
- Co-ordination with civil
architects / civil contractors.
6.
Engineering Services:
- Discussion
with client about selection of technology for the Sugar and other
downstream project.
- Preparation
of factory layout.
- Preparation
of process flow diagram.
- Preparation
of Steam Balance.
- Preparation
of Power Balance.
- Preparation
of details for TG set and Boilers.
- Preparation
of Cold Water Cycle.
- Preparation
of Condensate cycle.
- Preparation
of Equipment sizing.
- Preparation
of Equipment specifications.
- Preparation
of Equipment Layout.
- Discussion
with client about the philosophy of equipment.
- Preparation
of tender documents for floating enquiries for the supply
of equipment.
- Selection
of vendors.
- Selection
of contractors for erection & commissioning.
- Evaluation
of technical & commercial bid of the Vendors.
- Preparation
of specification for the Erection Contractors.
- Co-ordination with civil
architects / civil contractors.
- Assisting
in obtaining clearance from various statutory
authorities.
- To guide
the management for recruitment of workmen & senior level
staff.
7.
Feasibility study of existing sick sugar plant and rehabilitation
of the plant:
- To study
the whole plant & machinery with respect to last 5 years
performance report.
- To prepare
detailed history of each & every equipment section
wise.
- To evaluate
the capacity of each equipment & machinery.
- Rehabilitation of equipment
& machinery.
- Optimization of capacity of
each equipment.
- To fix up
the performance parameter of each equipment.
8. Operation
& maintenance procedure of equipment &
machinery
- To prepare
the procedure of operation of equipment & machinery for the
best performance & productivity.
- To prepare
the preventive maintenance schedule & procedure and their
implementation to reduce the down time.
- In plant
training for the operator & Engineers.
